products
Zellaton Emotion Evo
Evo Series 2-Way Floor Standing Speaker |
Zellaton Plural Evo
Evo Series 3-Way Floor Standing Speaker |
Zellaton Stage Klassik
Klassik Series 3-Way Floor Standing Speaker |
Zellaton Stage Ultra
Ultra Series 3-Way Floor Standing Speaker |
Zellaton Reference MkII Klassik
Klassik Series 3-Way Floor Standing Speaker |
Zellaton Reference Ultra
Ultra Series 3-Way Floor Standing Speaker |
Zellaton Statement Klassik
Klassik Series 3-Way Floor Standing Speaker |
The ZELLATON® Drive Units
The heart of any dynamic driver speaker is its driver units. Most speaker companies buy their drivers from driver manufacturers so they leave that research & development to other specialists. However, those companies are motivated by commercial constraints to keep the cost of their drivers as low as possible so that they can sell enough volumes to have a viable business. Therefore, even with expensive reference speaker models there are compromises. If a speaker company wants to move beyond those compromises, they need to make their drivers in house to the standards that they aspire to.
In the late 1920’s – early 1930’s, Dr. Emil Podszus devoted his talents to eliminating the disadvantages of existing dynamic driver designs which resulted in a number of new inventions. For example, he developed an electro-dynamic loudspeaker with several coaxially arranged cone diaphragms of different sizes – still available on the market today, 91 years later as buzzing cones. In 1931 he released his fourth patent application:
“A sound reproducing device with a mechanically damped diaphragm, characterised in that between the diaphragm and rigid abutments located at a distance of a fraction of a centimetre from it, fine, resilient structures of hard, highly resilient material used in a thickness of dog stems of millimetres are applied in a few, narrowly defined zones.”
This invention became the basis for the driver that ZELLATON® developed and evolved to this day.
Dr. Podszus believed the membrane could be improved. He used hardened fabrics impregnated with varnish and resin, later used different fibres and fillers bound into the varnish and then experimented with different membrane thicknesses. He eventually found a solution: a foam solidified on a carrier with bubbles of different sizes – enclosed by walls a few hundredths of a millimetre thick. By varying the films on the front and back as well as the quantity and type of fillers he was able to further optimize the sound conduction and damping as well as the hardness and rigidity of the membrane. The next design evolution was the use of plastic foils for the bead and the centring, the design of which enabled him to significantly improve the impulse behaviour of the transducer.
A further milestone was his ‘Plurale’: several geometrically arranged loudspeakers of different sizes per stereo channel. As a result, he was able to significantly reduce the stroke of the single chassis and thus the overall distortion. He also developed a new tweeter which had an unprecedented transmission range of up to 16,000Hz.
The designs of Dr. Podszus and his son Kurt quickly became regarded as the highest quality speakers in the world and they inspired many private & commercial customers with these exceptional loudspeakers which were often referred to as ‘ahead of their time’. They built loudspeakers for the studio specialist Klein + Hummel ad many others. Many people consider Dr. Podszus as the ‘grandfather of high-fidelity loudspeakers’ and today, his grandson Manuel Podszus continues the family tradition – committed to build loudspeakers that are truly ahead of their time.
In the late 1920’s – early 1930’s, Dr. Emil Podszus devoted his talents to eliminating the disadvantages of existing dynamic driver designs which resulted in a number of new inventions. For example, he developed an electro-dynamic loudspeaker with several coaxially arranged cone diaphragms of different sizes – still available on the market today, 91 years later as buzzing cones. In 1931 he released his fourth patent application:
“A sound reproducing device with a mechanically damped diaphragm, characterised in that between the diaphragm and rigid abutments located at a distance of a fraction of a centimetre from it, fine, resilient structures of hard, highly resilient material used in a thickness of dog stems of millimetres are applied in a few, narrowly defined zones.”
This invention became the basis for the driver that ZELLATON® developed and evolved to this day.
Dr. Podszus believed the membrane could be improved. He used hardened fabrics impregnated with varnish and resin, later used different fibres and fillers bound into the varnish and then experimented with different membrane thicknesses. He eventually found a solution: a foam solidified on a carrier with bubbles of different sizes – enclosed by walls a few hundredths of a millimetre thick. By varying the films on the front and back as well as the quantity and type of fillers he was able to further optimize the sound conduction and damping as well as the hardness and rigidity of the membrane. The next design evolution was the use of plastic foils for the bead and the centring, the design of which enabled him to significantly improve the impulse behaviour of the transducer.
A further milestone was his ‘Plurale’: several geometrically arranged loudspeakers of different sizes per stereo channel. As a result, he was able to significantly reduce the stroke of the single chassis and thus the overall distortion. He also developed a new tweeter which had an unprecedented transmission range of up to 16,000Hz.
The designs of Dr. Podszus and his son Kurt quickly became regarded as the highest quality speakers in the world and they inspired many private & commercial customers with these exceptional loudspeakers which were often referred to as ‘ahead of their time’. They built loudspeakers for the studio specialist Klein + Hummel ad many others. Many people consider Dr. Podszus as the ‘grandfather of high-fidelity loudspeakers’ and today, his grandson Manuel Podszus continues the family tradition – committed to build loudspeakers that are truly ahead of their time.
Manuel Podszus’ passion for music reproduction true to the original runs in his blood. Early on he developed loudspeakers with the well-known hard foam membrane ‘Podszus-Zellaton’ by Görlich. Since no tweeter was available that could perform to the standard required, he began to experiment with the technology developed by his grandfather and began to bake diaphragms.
However, developing a tweeter with hard foam technology proved to be more challenging than expected and decades would pass before all the technical problems were solved. The membrane had to weigh significantly less than 200mg, still work without partial vibration and of course be stable enough. Only pure iron was considered as the magnetic material in order to achieve a field strength of approx. 20,000 Gauss. Countless materials, shapes, geometries, sizes and coatings were tested and continuously optimized for centring and beading.
At the same time the further development of the larger bass driver sizes began and for them to integrate for a perfect cohesive sound, their design & execution was meticulous. By varying the magnetic field strength, the spring stiffness of the centrings, the wire strength of the voice coils, the adhesives used, the bubble sizes in the diaphragms, etc., including some well-kept company secrets, they were able to achieve numerous improvements and an unrivalled performance. Several containers filled with disassembled loudspeakers testify to the unbelievable effort that has been made to this day. But in the end, it was all worth it, this is purity of musical reproduction at its finest.
However, developing a tweeter with hard foam technology proved to be more challenging than expected and decades would pass before all the technical problems were solved. The membrane had to weigh significantly less than 200mg, still work without partial vibration and of course be stable enough. Only pure iron was considered as the magnetic material in order to achieve a field strength of approx. 20,000 Gauss. Countless materials, shapes, geometries, sizes and coatings were tested and continuously optimized for centring and beading.
At the same time the further development of the larger bass driver sizes began and for them to integrate for a perfect cohesive sound, their design & execution was meticulous. By varying the magnetic field strength, the spring stiffness of the centrings, the wire strength of the voice coils, the adhesives used, the bubble sizes in the diaphragms, etc., including some well-kept company secrets, they were able to achieve numerous improvements and an unrivalled performance. Several containers filled with disassembled loudspeakers testify to the unbelievable effort that has been made to this day. But in the end, it was all worth it, this is purity of musical reproduction at its finest.